Air Wipe Galvanizing
What is Air Wipe Galvanizing? Developed by visionary engineers, Air Wipe Galvanizing is a superior technique for applying zinc coatings to steel. Unlike traditional methods, which immerse steel in a zinc bath, potentially leading to uneven coating due to the temperature gradient, Air Wipe Galvanizing meticulously controls the thickness and uniformity of the zinc layer across the entire length of the steel bar.
Unveiling the Process: The process begins with the steel bar passing through a zinc bath. However, the similarity with conventional methods ends there. As the bar exits the bath, precise air knives strip away excess zinc, ensuring a perfectly even coating. This method not only adheres to ASTM 123 and 767 standards but also sets a new benchmark for coating uniformity.
Why Air Wipe Galvanizing Stands Out
Precision: The Air Wipe technique delivers a consistency in coating that traditional batch methods can't match, thanks to controlled airflow that regulates the zinc layer.
Durability: The zinc patina formed is highly ductile. Rebar treated with this method can withstand bending and shaping post-galvanization without any compromise to the coating.
Longevity: Coatings applied through this method boast a corrosion rate significantly lower than ungalvanized steel, ensuring that structures last for decades without maintenance.
Cost-Effectiveness: Despite the advanced technology, the process is efficient, translating to cost savings for clients in the long run due to the reduced need for repairs and replacements.
Environmental Adaptability: The environment plays a pivotal role in the longevity of galvanized coatings. Clearwater Rebar's Air Wipe Galvanizing is designed to adapt to various conditions, from the humid coastal regions with high salinity to industrial areas with higher levels of sulfur dioxide and rainfall. The result is a product that you can trust, regardless of where it's used.
Clearwater Rebar's Air Wipe Galvanizing is more than just a process; it's a promise of durability, quality, and efficiency. By choosing our galvanized rebar, you're investing in a future where integrity and strength form the core of your construction projects. Reach out to us to find out how our advanced galvanizing solutions can elevate your next project.
